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Ameripak is a leading
manufacturer of
Foam Packaging
Foam Packaging Michigan | Ameripak Company - FoamPackaging

Custom Foam Packaging & Foam Dunange


Ameripak designs and manufactures custom foam packaging and foam inserts for a variety of applications. We make custom foam trays, foam end caps, foam materials for medical devices, and other foam dunnage solutions. Foam can be custom-made to any size and thickness.

Common foam materials include: Polyethylene (PE), Crosslinked Polyethylene (XLPE), Polyurethane (PU).

ESD and Anti-Static foam options available.  

Check out our CNC machine hard at work!!!

Let Us Design a Custom Packaging Solution That Fits Your Needs


Boxes, wood crates, foam inserts, foam sheets, trays, and more — whatever your packing needs are, Ameripak’s wide variety of packaging options finds the perfect fit. Since our start in 1995, we’ve helped thousands of customers across numerous industries with our made-in-the-USA packing solutions in custom shapes and sizes.

For the ultimate protection during shipping, choose Ameripak's charcoal foam, poly foam, and more. Read more about our protective packaging solutions and services below, and get in touch with us today!

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ESD Foam


If you're shipping electronic components, it's important to use ESD (Electrostatic Discharge) foam packaging. ESD foam provides protection against static electricity, which can damage sensitive electronic components. ESD foam dissipates static electricity to prevent electrostatic discharge. Ameripak's foam materials can be fabricated to protect ESD-sensitive and EDS-susceptible parts. Our ESD foam options include:

  • Anti-Static (Pink) Foam - this foam is designed to prevent the build-up of static electricity in the part. Anti-Stat foam is chemically doped with an anti-static agent (surfactant) and colored with pink dye for easier identification.
  • Conductive (Black) Foam - conductive foam allows electrical parts that have built up a charge to be directed away from the part. "Conductive" means that the foam will carry the charge and therefore direct/divert it away from the part
  • Static Dissipative (Pink/Black) Foam - Dissipative foam is designed to slow the flow or reduce the strength of electrical charge in the part. Dissipative foam is filled with carbon and identified by its black or pink color.

Material Grades

Material Grades


Foam can be custom-made to any size and thickness. You'll be able to collaborate with our talented in-house design department to find the best fit. Our foam packaging is constructed of various materials to meet a variety of needs:

  • High Density Polyethylene (HDPE)
  • Polyethelene (PE)
  • Laminated Polyethelene (Lam PE)
  • Polyester Foam
  • Polyurethane (PU)
  • Crosslinked Polyethylene (XLPE)
  • Expanded Polypropylene (EPP)
  • Expanded Polyethylene
  • Filter Foam
  • Zotefoam

Polyurethane Foam Coolers


Foam coolers are lightweight, durable, and provide excellent insulation to keep products at a consistent temperature. They are available in various sizes and shapes, making them ideal for storing and transporting food, beverages, medication, and other perishable or temperature-sensitive products. Ameripak fabricates polyurethane foam coolers in various sizes and wall thickness.

  • Stock sizes available
  • Foam block can be designed with matching corrugated box
  • Perfect for medical and temperature sensitive product shipments